KGPS Medium Frequency Power Source 5 Ton Steel Induction Melting Furnace

KGPS Medium Frequency Power Source 5 Ton Steel Induction Melting Furnace

 

 

The product is suitable for casting industry, mainly used for smelting cast iron, carbon steel, high manganese steel, gray iron, ordinary scrap iron, alloy steel, non-ferrous metal (such as: copper, aluminum, silicon, etc.) and metals.The furnace body used is GW0.15t-0.20t.Best (note: aluminum housing, stainless steel housing, magnetic yoke steel housing).The selected customer factory must choose power transformer capacity range: 250KVA-315KVA. The failure rate is small, the maintenance is simple, the price is low and the durability is long.And get the plant going again.The power factor of this product reaches above 0.85 when running at full load.Please consult our sales staff before you choose this product.Only after knowing your usage and the actual situation of your factory can we select the best products for you.

Medium frequency kgps heating power supply for induction furnace

melting time: 0.5t/one hour

Configuration of KGPS-400KW induction furnace

1. power cabinet 400kw ,

2. aluminum shell furnace

3. capacitor

4. tilting reducer

5. tilting control box

6. water cable

Auxiliary device: (optional)

cooling tower

transformer

 

Model	Power Input		Power Output		Usage
	Inlet line Voltage (V)	Inlet Currency	Frequency	Power Rate
	3 phases or 6 phases	(A)		(KW)
	50Hz
KGPS-100	380	160	1--8	100	Surface hardening, heating, melting.
KGPS-120	380	200	1--8	120	Surface hardening, heating, melting.
KGPS-160	380	260	1--8	160	Surface hardening, heating, melting
KGPS-200	380	320	1--8	200	Surface hardening, heating, melting
KGPS-250	380	400	1--8	250	Surface hardening, heating, melting
KGPS-300	380	480	1--8	300	Surface hardening, heating, melting
KGPS-400	380	640	1--4	400	Surface hardening, heating, melting
KGPS-500	380	800	0.5--2.5	500	Surface hardening, heating, melting
KGPS-750	380	1200	0.5--2.5	750	Surface hardening, heating, melting
KGPS-800	380/660	1300/730	0.5--1	800	heating, melting
KGPS-1000	660	920	0.5--1	1000	heating, melting
KGPS-1200	660	1100	0.5--1	1200	heating, melting
KGPS-1500	660/750	1400/600	0.5--1	1500	heating, melting
KGPS-2000	660/750	1800/800	0.2--0.5	2000	heating, melting
KGPS-2500	660/750	2300/1000	0.2--0.3	2500	heating, melting
KGPS-3000	660/750	2700/1200	0.2--0.3	3000	heating, melting
KGPS-4000	750/950	1600/1280	0.2--0.3	4000	melting
KGPS-5000	750/950	2000/1600	0.15--0.2	5000	melting
KGPS-8000	950	2500	0.15--0.2	8000	melting
KGPS-10000	950	3000	0.15--0.2	10000	melting

 

APPLICATIONS of our Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

A. Heating (hot forging, hot fitting and smelting):

B. Heat Treatment (surface quench):

It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:

C. Welding (braze welding, silver soldering and brazing)

It mainly aims to melt the solder by heating it to a certain temperature for the purpose of connecting two types of metals of the same material and different

D. Annealing (tempering and modulation)

 

 

Electric Board

The main control circuit board is the core component of the machine.high quality. We have many stocks.

 

Main control circuit board as the main part of the machine, we made in their research and development, and adopted by the company and built since the automatic welding and testing equipment to ensure that each set of machine can achieve the best effect, and we have main control board in stock lone time, can satisfy the parts supply problems.

 

 

Induction coils

The induction coil inside the furnace body is treated with two insulations. The first spray of high temperature insulation paint. The second round of glass fiber tape. The service life of the treated furnace lining and induction coil will increase by more than two times.

 

Features of the Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

1. Comprehensive protection function

Control system protection measures include:

High grid voltage, low grid voltage, high DC voltage, high thyristor current, high capacitor voltage, high furnace voltage, high operating frequency, high cooling water temperature, low cooling water pressure, low cooling water flow, and electric furnace leakage

 

2. the control system :Digital inverter control

IF power adopts advanced all-digital control system based on high-performance microcontrollers.

The digital inverter controller is integrated inside the CPU. Using power, voltage, current three closed-loop control algorithm. During normal operation, the voltage, current and power are sent to the CPU through their respective converters. The control software detects these parameters and adjusts the operating frequency to ensure that the output power is always equal to the rated power.

When the empty furnace power transmission (too much impedance) or the frozen furnace power transmission (impedance is too small), control software can automatically call the limiting voltage or current limiting algorithm, limiting the output voltage or current does not exceed the allowable.

The control software has a variety of parameter limiting functions, including: maximum power limit, thyristor current output limit, furnace voltage limit, capacitor voltage limit, maximum and minimum operating frequency limits

The parameters of the control algorithm can be set by the keyboard and they are stored in the EEPROM of the control board. The parameters are easily changed so that half-bridge series inverters are suitable for melting different metals, such as cast iron, copper, aluminum, etc.

The thyristor is a controlled shutdown device. The start-up of the inverter is completely controlled by the trigger pulse, so the inverter can start 100% under any conditions.

 

 

Features of the Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

• The furnace body is made by thick aluminum alloy shell to reduce the magnetic leakage and ensure furnace body strength.

• The thick T2 standard tube is taken use for induction coil to provides high melting efficiency.

• Open type furnace hearth reduces moisture,and design cooling rings on the bottom, which extend the furnace lining life time.

• The titling is controlled by reducer gear box. The remote control panel can set the furnace in any position when titling. The max tilting angle is 95 degrees.

 

Features of the Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

• Easy operation:

A full time operator specially for power supply is not needed .There is only one switch for turning on or off and one power adjustment knob. After started, the only thing that needs to be done is rotating the power adjustment knob to the largest location, others are controlled by the device itself.

• Safety protection functions of induction melting furnace:

1. The main circuit and short circuit protection

2. SCR overvoltage protection

3. Main circuit phase fault protection

4. The main circuit phase loss protection

5. Low water pressure protection

6. SCR overcurrent protection

 

Techinical Feature of our Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

1. Atuotmatically digital control system

2. Less power consumption, because o enough copper connections

3. 100% start rate, it can be start sucessfully from low temperature

4. Easy to debugging and conveninent to maintanance. You just need to control buttons

 

 

Advantages of Our Heiyan Medium Frequency Power Source Use For Hot Pipe Bending Machine:

KGPS Medium Frequency Furnace Power Supply

1) Wide frequency scope

2) Constant capacity control

3) Protections of overcurrency, overvoltage, undercurrency, undervoltage, lack of water, default phase

4) Frequency-sweep zero voltage start

 

Advantages of Our Heiyan Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

1. Energy saving:

The power factor reaches 0.99 under the condition of full power output. The integrated circuit board is adopted and the current and voltage are adjusted internally. The core components are high performance, high density and large-scale ASIC integrated circuit produced in the United States, which are digitized. The rectifier trigger part does not need any adjustment, and has the advantages of high fraud reliability, high pulse symmetry, strong anti-interference ability and fast response speed.

2. Big reactor design:

Strong filtering ability, greatly reduce harmonic pollution to the grid, suppress the current mutation, protect the transformer.

3. Large section area of current carrying discharge:

Select 8×60 copper row, large cross-sectional area, strong current carrying capacity, reduce heat.

4. Cabinet uses RITTAL brand:

Durable and beautiful

5. Appliances: SCHNEIDER brand

6. Button: IDEC brand

7. Insulating plate:Durable and high insulation grade, beautiful

8. Water segregator: Stainless steel

9. Cooling water pipe: Specially customized, high temperature and high pressure

10. Inverter increase resistance and capacity absorption: it can effectively suppress the instantaneous oscillation and high-frequency current of operating overvoltage, so that the waveform of overvoltage becomes slow, the steepness and amplitude are reduced, plus the damping effect of resistance, so that the high frequency oscillation rapidly attenuates.

 

NOTE:

Please do not touch any exposeed electric components and induction coils when it is starting work .Please close system if repair or moving . Refuse electrocute!

 

 

More Products except of our KGPS Medium Frequency Power Source 5 Ton Steel Induction Melting Furnace :

Elbow Forming Machine , Elbow Cold Forming Machine ,

Pipe Bending Machine , Hydraulic Press Machine ,Pipe Expanding Machine , Tee Forming Machine , Pipe Beveling Machine , Shot Blasting Machine , Band Saw Machine , Medium Frequency Power Source , Pipe Fitting Mould , Steel Pipe Fittings , Aluminum melting furnace IGPS , KGPS power supply , Ciosed cooling tower