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Medium Frequency Power Supply Unit Durable For Hot Pipe Bending Machine

Product Details

Place of Origin: Cangzhou,Hebei,China

Brand Name: Heiyan

Certification: ISO,CE,SGS,BV

Model Number: KGPS-200KW-1000KW

Payment & Shipping Terms

Minimum Order Quantity: 1 set

Price: Competitive and Negotiable

Packaging Details: Medium Frequency Power Source Use For Hot Pipe Bending Machine Packed in wooden cases

Delivery Time: 10-30 work days

Payment Terms: L/C, D/A, D/P, T/T, Western Union

Supply Ability: 30 Sets per Month

Get Best Price
Product Details
Highlight:

power supply unit

,

heater power supply

Power Source:
Electric
Condition:
New
Warranty:
24 Months
Usage:
Melting Furnace, Melting ,iron, Steel,copper, Aluminum
Working Voltage3:
Phase , 380V±5%, 50/60HZ
Output Power:
100-10000kw
Feature:
Fasting Melting
Start-up Success Rate:
100%
Max Temperature:
500C - 2300C (custom Made)
Power Source:
Electric
Condition:
New
Warranty:
24 Months
Usage:
Melting Furnace, Melting ,iron, Steel,copper, Aluminum
Working Voltage3:
Phase , 380V±5%, 50/60HZ
Output Power:
100-10000kw
Feature:
Fasting Melting
Start-up Success Rate:
100%
Max Temperature:
500C - 2300C (custom Made)
Product Description

Medium Frequency Power Source Use For Hot Pipe Bending Machinet

 

 

Brife Introduction of our Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

KGPS Series Thyristor transducer is a quiescent device to change Three phase alternating current energy into Single phase Intermediate Frequency electric energy. This kind of device is apply to induction diathermy,melting,quenching.

 

Production Description of our Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

The product is suitable for casting industry, mainly used for smelting cast iron, carbon steel, high manganese steel, gray iron, ordinary scrap iron, alloy steel, non-ferrous metal (such as: copper, aluminum, silicon, etc.) and metals.The furnace body used is GW0.15t-0.20t.Best (note: aluminum housing, stainless steel housing, magnetic yoke steel housing).The selected customer factory must choose power transformer capacity range: 250KVA-315KVA. The failure rate is small, the maintenance is simple, the price is low and the durability is long.And get the plant going again.The power factor of this product reaches above 0.85 when running at full load.Please consult our sales staff before you choose this product.Only after knowing your usage and the actual situation of your factory can we select the best products for you.

 

Production Description / Brief Introduction of Medium Frequency Power Source Use For Hot Pipe Bending Machine:

1) Turn on and turn off easily,and power failure.

2) Adopt constant power to control the circuit, maintain constant power while malting, and keep faster melting rate.

3) Set up over voltage, over current and water deficient protector, and run safely.

4) The motherboard adopts CAD technology, integrated circuit board, low-fault-rate, easy-manipulating,effortless maintenance.

5) Zero voltage starts up softly, high initial over, no impact for the electric network.

6) Apply to melting ferrous metal and non-ferrous metal like copper, aluminum, brass, steel,iron,stainless steel etc...

 

Production Description of our Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

Medium frequency kgps heating power supply for induction furnace

melting time: 0.5t/one hour

Configuration of KGPS-400KW induction furnace

1. power cabinet 400kw ,

2. aluminum shell furnace

3. capacitor

4. tilting reducer

5. tilting control box

6. water cable

Auxiliary device: (optional)

cooling tower

transformer

 

Production Description of our Medium Frequency Power Source Use For Hot Pipe Bending Machine:

KGPS Intermediate Frequency Power Supply for induction heater

1. Full NC Structure: It features in high control precision and high reliability

2. Voltage & Current Dual-close-loop control system. It can assure the system operated stably and reliably

3. Perfect Protection System: It features in all kind of protection system, such as over voltage, over current,phase loss, water under-pressure, water over-temperature and etc, which can assure elements and components not being damaged in case of errors.

4. Running Characteristics in High Power Factor: It can maximize efficiency and power factor of the set of the equipment.

5. Perfect External Control Interface: Closed control can be fulfilled conveniently for external temperature and etc.

6. Power Supply Starting Performance being 100% (in reliability)

 

The Specification of our Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

Power Input Power Output Power Cool Water Cooling Out-Dimension Weight
Model (V) (KW) (T/h) Water Pressure (mm)(L×W×H) (KG)
        (Mpa)    
KGPS60 380 60 2.5 0.25 A750×800×1980 400
KGPS100 380 100 3 0.25 A750×800×1980 480
KGPS160 380 160 5 0.3 B750×800×1980 600
KGPS250 380 250 5 0.3 B-1400×800×1980 700
KGPS400 380 400 6 0.4 C-1800×800×1980 850
KGPS500 380 500 6 0.4 C-1800×800×1980 1000
KGPS750 380 750 8 0.4 C-1800×800×1980 1250
KGPS1000 380 1000 10 0.4 D-2200×800×2100 1250
KGPS1500 380 1500 12 0.4 E-3600×800×2100 1750
KGPS2000 380 2000 18 0.4 E-3600×800×2100 2000
KGPS2500 380 2500 20 0.4 E-3600×800×2100 2500
KGPS3200 380 3200 35 0.4 E-3600×800×2100 2800
KGPS6500 380 6500 50 0.4 F-5200×800×2100 3500
Other customized specifications are welcomed.

 

The Specification of our Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

 

KGPS-

100/

1-8

KGPS-

160/

1-8

KGPS-

250/

1-8

KGPS-

350/

1-8

KGPS-

500/

1-8

KGPS-

750/

1-8

KGPS-

1000/

1-8

KGPS-

1500/

1-8

KGPS-

2000/

1-8

KGPS-

3000/

1-8

Rated output power 100 160 250 350 500 750 1000 1500 2000 3000
IF Frequency (Khz) 1-8 1-8 1-8 1-8 0.4-4 0.4-1 0.4-1 0.4-1 0.4-1 0.4-1
Rated input voltage (v) Thress phase 380V 50Hz Thress phase 660V
Rated input current (A) 180 280 440 610 880 1310 1016 1524 2032 3048
Rated direct voltage (V) 500 870

Rated direct

Current (A)

220 343 539 747 1078 1600 1245 1867 2490 3735
Rated output voltage(v) 700 1200
Main D.C.current(A) 250 380 550 800 1100 1700 1400 2000 2650 3900
 

 

The Specification of our Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

Model Input power KW Input voltage V Input current A DC voltage V Direct current A Resonance frequency HZ
KGPS-175-1-A 175KW 380V 280A 500 350A 1000
KGPS-200-1-A 200kw 380V 320A 500 400A 1000
KGPS-250-1-A 250KW 380V 400A 500 500A 1000
KGPS-300-1-A 300kw 380V 480A 500 600A 1000
KGPS-350-1-A 350KW 380V 560A 500 700A 1000
KGPS-400-1-A 400KW 380V 640A 500 800A 800
KGPS-500-1-A 500KW 380V 800A 500 1000A 800
KGPS-600-1-A 600kw 380v-575v 960A 500-800 1200A-850A 780
KGPS-750-0.5-A 750KW 380-575V 1200A 500-800 1600-1400A 650
KGPS-1000-0.5-A 1000KW 380-575V 1250A 500-800 2000-1500A 580

 

The Specification of our Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

Model Power Input Power Output Usage
Inlet line Voltage (V) Inlet Currency Frequency Power Rate
3 phases or 6 phases (A) (KW)
50Hz    
KGPS-100 380 160 1--8 100 Surface hardening, heating, melting.
KGPS-120 380 200 1--8 120 Surface hardening, heating, melting.
KGPS-160 380 260 1--8 160 Surface hardening, heating, melting
KGPS-200 380 320 1--8 200 Surface hardening, heating, melting
KGPS-250 380 400 1--8 250 Surface hardening, heating, melting
KGPS-300 380 480 1--8 300 Surface hardening, heating, melting
KGPS-400 380 640 1--4 400 Surface hardening, heating, melting
KGPS-500 380 800 0.5--2.5 500 Surface hardening, heating, melting
KGPS-750 380 1200 0.5--2.5 750 Surface hardening, heating, melting
KGPS-800 380/660 1300/730 0.5--1 800 heating, melting
KGPS-1000 660 920 0.5--1 1000 heating, melting
KGPS-1200 660 1100 0.5--1 1200 heating, melting
KGPS-1500 660/750 1400/600 0.5--1 1500 heating, melting
KGPS-2000 660/750 1800/800 0.2--0.5 2000 heating, melting
KGPS-2500 660/750 2300/1000 0.2--0.3 2500 heating, melting
KGPS-3000 660/750 2700/1200 0.2--0.3 3000 heating, melting
KGPS-4000 750/950 1600/1280 0.2--0.3 4000 melting
KGPS-5000 750/950 2000/1600 0.15--0.2 5000 melting
KGPS-8000 950 2500 0.15--0.2 8000 melting
KGPS-10000 950 3000 0.15--0.2 10000 melting

 

APPLICATIONS of our Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

A. Heating (hot forging, hot fitting and smelting):

B. Heat Treatment (surface quench):

It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:

C. Welding (braze welding, silver soldering and brazing)

It mainly aims to melt the solder by heating it to a certain temperature for the purpose of connecting two types of metals of the same material and different

D. Annealing (tempering and modulation)

 

Medium Frequency Power Source Use For Hot Pipe Bending Machinet

Medium Frequency Power Source Use For Hot Pipe Bending Machinet

 

Electric Board

The main control circuit board is the core component of the machine.high quality. We have many stocks.

Medium Frequency Power Source Use For Hot Pipe Bending Machinet

Medium Frequency Power Source Use For Hot Pipe Bending Machine

Medium Frequency Power Source Use For Hot Pipe Bending Machinet

Main control circuit board as the main part of the machine, we made in their research and development, and adopted by the company and built since the automatic welding and testing equipment to ensure that each set of machine can achieve the best effect, and we have main control board in stock lone time, can satisfy the parts supply problems.

 

 

Induction coils

The induction coil inside the furnace body is treated with two insulations. The first spray of high temperature insulation paint. The second round of glass fiber tape. The service life of the treated furnace lining and induction coil will increase by more than two times.

 

Features of the Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

1. Comprehensive protection function

Control system protection measures include:

High grid voltage, low grid voltage, high DC voltage, high thyristor current, high capacitor voltage, high furnace voltage, high operating frequency, high cooling water temperature, low cooling water pressure, low cooling water flow, and electric furnace leakage

 

2. the control system :Digital inverter control

IF power adopts advanced all-digital control system based on high-performance microcontrollers.

The digital inverter controller is integrated inside the CPU. Using power, voltage, current three closed-loop control algorithm. During normal operation, the voltage, current and power are sent to the CPU through their respective converters. The control software detects these parameters and adjusts the operating frequency to ensure that the output power is always equal to the rated power.

When the empty furnace power transmission (too much impedance) or the frozen furnace power transmission (impedance is too small), control software can automatically call the limiting voltage or current limiting algorithm, limiting the output voltage or current does not exceed the allowable.

The control software has a variety of parameter limiting functions, including: maximum power limit, thyristor current output limit, furnace voltage limit, capacitor voltage limit, maximum and minimum operating frequency limits

The parameters of the control algorithm can be set by the keyboard and they are stored in the EEPROM of the control board. The parameters are easily changed so that half-bridge series inverters are suitable for melting different metals, such as cast iron, copper, aluminum, etc.

The thyristor is a controlled shutdown device. The start-up of the inverter is completely controlled by the trigger pulse, so the inverter can start 100% under any conditions.

 

 

Features of the Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

• The furnace body is made by thick aluminum alloy shell to reduce the magnetic leakage and ensure furnace body strength.

• The thick T2 standard tube is taken use for induction coil to provides high melting efficienccopper y.

• Open type furnace hearth reduces moisture,and design cooling rings on the bottom, which extend the furnace lining life time.

• The titling is controlled by reducer gear box. The remote control panel can set the furnace in any position when titling. The max tilting angle is 95 degrees.

 

Features of the Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

• Easy operation:

A full time operator specially for power supply is not needed .There is only one switch for turning on or off and one power adjustment knob. After started, the only thing that needs to be done is rotating the power adjustment knob to the largest location, others are controlled by the device itself.

• Safety protection functions of induction melting furnace:

1. The main circuit and short circuit protection

2. SCR overvoltage protection

3. Main circuit phase fault protection

4. The main circuit phase loss protection

5. Low water pressure protection

6. SCR overcurrent protection

 

Features of the Medium Frequency Power Source Use For Hot Pipe Bending Machine:

• The furnace body is made by thick aluminum alloy shell to reduce the magnetic leakage and ensure furnace body strength.

• The thick T2 standard tube is taken use for induction coil to provides high melting efficienccopper y.

• Open type furnace hearth reduces moisture,and design cooling rings on the bottom, which extend the furnace lining life time.

• The titling is controlled by reducer gear box. The remote control panel can set the furnace in any position when titling. The max tilting angle is 95 degrees.

 

Techinical Feature of our Medium Frequency Power Source Use For Hot Pipe Bending Machine:

 

1. Atuotmatically digital control system

2. Less power consumption, because o enough copper connections

3. 100% start rate, it can be start sucessfully from low temperature

4. Easy to debugging and conveninent to maintanance. You just need to control buttons

 

Advantages of Our Heiyan Medium Frequency Power Source Use For Hot Pipe Bending Machine:

KGPS Medium Frequency Furnace Power Supply

1) Wide frequency scope

2) Constant capacity control

3) Protections of overcurrency, overvoltage, undercurrency, undervoltage, lack of water, default phase

4) Frequency-sweep zero voltage start